Pakistan FFC Chemical Plant Control Room Project

Project Type: Chemical Plant Central Control RoomLocation: PakistanConsole System: KCD Control ConsoleLayout: Straight-Line ConfigurationNumber of Workstations: 30 Operator Positions

Project Overview

FFC (Fauji Fertilizer Company) is one of Pakistan’s leading chemical and fertilizer manufacturers, operating large-scale production facilities that require continuous monitoring, precise process control, and high operational reliability.

As part of a control room modernization initiative, FFC sought to upgrade its central control environment to support advanced automation systems, improve operational efficiency, and ensure long-term scalability. Kesino was selected to provide a customized control console solution that meets international industrial control room standards.

Project Requirements

The project presented several key requirements:

• Support for 30 operators working simultaneously in a centralized control room

• Straight-line control console layout for unified monitoring and efficient supervision

• Ergonomic design suitable for 24/7 continuous operation

• Industrial-grade construction for long-term stability in a chemical plant environment

• Structured cable management and equipment integration

• Future-ready design allowing system upgrades and expansion

• 
  

Kesino Control Room Solution

Kesino delivered a tailored KCD series control console solution, designed specifically for chemical plant control room applications.

Straight-Line Console Configuration

The control room features a 30-seat straight-line console layout, providing clear sightlines to monitoring displays and ensuring consistent workstation spacing. This configuration enhances communication, coordination, and overall situational awareness.

Industrial-Grade Structure

The KCD control consoles are built with a high-strength steel framework, offering excellent load-bearing capacity and structural stability. The robust construction ensures reliable performance under continuous operation conditions.

Ergonomic Operator Design

Console height, monitor positioning, and working angles are carefully engineered according to ergonomic principles. This design minimizes operator fatigue during long shifts while maintaining high levels of comfort and efficiency.

Integrated Cable Management

All power, data, and signal cables are routed through a concealed cable management system, keeping the control room organized, secure, and easy to maintain—an essential requirement for chemical and industrial control environments.

Project Results

Following implementation, the upgraded control room delivered measurable improvements:

• Enhanced centralized monitoring and operational control

• Improved operator comfort and productivity

• A clean, professional, and standardized control room environment

• Scalable infrastructure to support future system expansion

The project successfully supports FFC’s production operations with a control room designed for reliability, efficiency, and long-term performance.

Project Gallery

[KCD Control Console Workstation Details]

Ergonomic design and integrated equipment layout

[Cable Management System]

Organized cable routing and equipment accessibility

About Kesino Control Room Consoles

Kesino specializes in custom control room consoles, operator workstations, and integrated control room solutions for chemical plants, power utilities, transportation, energy, and public safety applications. With extensive project experience and a strong focus on quality and customization, Kesino delivers control console systems that meet international standards and project-specific requirements.

For more information about chemical plant control room solutions or custom control console design, please contact Kesino.